Solar Panel Hot Spots & Power Loss (Troubleshooting & Fixes)

    Seeing less power from your solar panels? This guide from a 25-year tech explains how to find and fix hot spots and other efficiency problems. Learn when to DIY and when to call a pro.

    DIY Fix: $5–$20
    Pro Help: $150–$500
    Time: 15–120 min

    Quick Answer

    Okay so here's the quick version. Your solar panels aren't producing as much electricity as they used to. Often, it’s just dirt, leaves, or bird droppings causing uneven shading and creating a 'hot spot' where part of the panel overheats and reduces the overall system's output. First, try giving them a good, safe cleaning. If that doesn't fix it, you might have a faulty panel or a failed component called a bypass diode. A simple cleaning you can do yourself for under $50. But if you need a professional to troubleshoot or work on the roof, you're looking at $200-$500 just for the inspection visit.

    Solar Panel Hot Spots & Power Loss (Troubleshooting & Fixes) visual diagram
    Visual guide for diagnosing key fob issues

    Common Symptoms

    Your Power Bill Is Suddenly Higher
    The Numbers on Your App Look Bad
    You See Nasty Dark Spots on a Panel
    Your Inverter is Barking at You

    Possible Causes

    External shading from leaves, bird droppings, dust, snow, or nearby structures causing uneven current flow and overheating in shaded cells.
    Failure of internal bypass diodes, which are meant to route current around shaded cells but, when broken, force current through the shaded area, causing extreme heat.
    Microcracks in the silicon cells from manufacturing or handling stress that create points of high electrical resistance, leading to heat buildup.
    Delamination of the panel's protective layers, which allows moisture to enter and cause corrosion and localized failures.
    General manufacturing defects or premature aging leading to cell-level failures.

    Step-by-Step Diagnosis

    1

    Step 1

    Visual Inspection - Use binoculars to check panels from the ground for debris, bird droppings, or discoloration (hot spots). Note any new shadows from trees or structures.

    2

    Step 2

    Check Your Inverter App - Analyze the production data. Look for discrepancies between different strings or panels to isolate the problem area.

    3

    Step 3

    The Cleaning Test - If panels are dirty and it's safe to do so, clean them with a soft brush and soapy water. Monitor production afterward to see if it improves.

    4

    Step 4

    Professional Thermal Imaging - A pro uses a thermal camera to definitively identify hot spots, which appear significantly hotter than the surrounding panel areas.

    5

    Step 5

    Professional Electrical Testing - A technician will safely disconnect the suspect panel and use a multimeter to test its voltage and current against the manufacturer's specifications to confirm a fault.

    Solar Panel Hot Spots & Power Loss (Troubleshooting & Fixes)
    Key fob troubleshooting and repair overview

    DIY vs Professional Costs

    Panel Cleaning (dirt, leaves, etc.)
    DIY$0-50
    Pro$150-500
    Time1-3 hours
    Trimming Small Trees/Bushes
    DIY$0-100
    Pro$200-1500+
    Time1-8+ hours
    Diagnostic Visit (with thermal scan)
    DIYN/A
    Pro$200-500
    Time1-2 hours
    Bypass Diode Replacement
    DIYN/A
    Pro$250-700
    Time2-4 hours
    Single Panel Replacement
    DIYN/A
    Pro$400-1000+
    Time2-4 hours

    When to Call a Professional Solar

    • You've cleaned the panels but the power output is still significantly lower than expected.
    • You can see visible physical damage to a panel, such as cracks, burn marks, or delamination (peeling layers).
    • Your inverter is displaying persistent error codes related to low production or string faults.
    • You are not comfortable or it is not safe for you to get on your roof for inspection and cleaning.
    • You suspect an electrical issue like a failed bypass diode or need a definitive diagnosis with a thermal camera.

    Prevention Tips

    • Regular Cleaning: Clean panels 1-4 times per year depending on your location to prevent the buildup of dirt and grime that causes shading.
    • Proactive Tree Trimming: Keep an eye on nearby trees and vegetation and trim them back before they start casting shadows on your array.
    • Install Critter Guards: Use wire mesh guards around your panel array to prevent birds and squirrels from nesting underneath, which reduces debris and fire risk.
    • Regular System Monitoring: Check your inverter's monitoring app weekly to catch any sudden drops in energy production immediately.
    • Schedule Professional Inspections: Have a pro inspect your system every couple of years to catch potential issues like microcracks or failing components before they become major problems.
    Solar Panel Hot Spots & Power Loss (Troubleshooting & Fixes) professional repair detail
    Professional key fob repair and programming

    Frequently Asked Questions

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