AC Unit Repeatedly Trips the Circuit Breaker: Troubleshooting & Fixes (2024 Guide)

    AC breaker keeps tripping? A 25-year vet tech explains the real causes, from dirty filters to bad capacitors, and what to do before making an expensive call.

    DIY Fix: $5–$20
    Pro Help: $150–$500
    Time: 15–120 min

    Quick Answer

    Okay, so the AC keeps popping the breaker. Often, it's something relatively simple. It could be a clogged air filter or condenser coils making the fan motor and compressor work too hard, which are both easy DIY fixes. If not, a failing capacitor is a common issue, and while you can DIY it, it requires caution due to stored electrical charge. Worst case scenarios involve a failing motor or a compressor on its last legs. The simple fixes might cost you $20-50 and an hour of your time. Anything more complex, and you'll likely be calling an HVAC professional.

    AC Unit Repeatedly Trips the Circuit Breaker: Troubleshooting & Fixes (2024 Guide) visual diagram
    Visual guide for diagnosing key fob issues

    Common Symptoms

    AC unit stops working abruptly and the house gets quiet.
    Circuit breaker for the AC is found in the 'off' or middle position.
    Breaker trips immediately after being reset.
    Breaker trips after the AC has been running for a few minutes.
    A noticeable burning or 'hot' electrical smell comes from the unit or vents.
    Airflow from vents seems weaker than usual right before it trips.

    Possible Causes

    Dirty Air Filter: Restricts airflow, making the fan motor work harder and draw more amps until it overloads.
    Clogged Condenser Coils: The outdoor unit can't dissipate heat, causing system pressure to rise and overworking the compressor and fan.
    Failing Capacitor: The motor's 'battery' is weak and can't provide the jolt needed to start, causing the motor to stall and draw massive power.
    Failing Motor or Compressor: Bearings seize or electrical windings short out, causing an extreme power draw.
    Electrical Shorts or Loose Wires: Damaged insulation or loose connections create a path for electricity to go where it shouldn't, causing an instant trip.
    Weak Circuit Breaker: The breaker itself is old and can no longer hold its rated amperage, tripping prematurely.

    Step-by-Step Diagnosis

    1

    Step 1

    Turn the AC system fully OFF at the thermostat.

    2

    Step 2

    Check and replace the air filter if it's dirty.

    3

    Step 3

    Go outside and thoroughly clean any debris, leaves, or dirt from the outdoor condenser unit's fins.

    4

    Step 4

    Reset the breaker ONCE and observe what happens when the AC tries to start.

    5

    Step 5

    If it trips immediately, stop and call a pro. If it runs for a while then trips, it's likely an overheating issue.

    6

    Step 6

    If it hums and then trips, the prime suspect is a bad capacitor.

    AC Unit Repeatedly Trips the Circuit Breaker: Troubleshooting & Fixes (2024 Guide)
    Key fob troubleshooting and repair overview

    DIY vs Professional Costs

    Clean Filter/Coils
    DIY$10-50
    Pro$150-300
    Time1 hour
    Replace Capacitor
    DIY$20-80
    Pro$200-500
    Time1 hour
    Replace Fan Motor
    DIY$100-350
    Pro$500-1000+
    Time2-4 hours
    Replace Circuit Breaker
    DIY$20-60
    Pro$180-400
    Time1 hour
    Replace Compressor
    DIYN/A
    Pro$1,800-$4,500+
    Time4-8 hours

    When to Call a Professional Hvac

    • The breaker trips immediately after you try to reset it. This indicates a dead short.
    • You smell burning plastic, ozone, or any 'hot' electrical odor.
    • You have cleaned the filter and coils, and the problem persists.
    • You are not completely comfortable and familiar with working on high-voltage systems safely.
    • You hear loud grinding, buzzing, or clanking noises from the indoor or outdoor units.

    Prevention Tips

    • Check your air filter monthly and change it when it's dirty, without exception.
    • Gently hose down your outdoor condenser unit every spring before you start using the AC.
    • Ensure at least 2 feet of clear space around the outdoor unit for proper airflow.
    • Schedule an annual professional tune-up to catch failing parts before they cause a breakdown.
    • If your unit causes lights to dim on startup, consider having a soft-start kit installed.
    AC Unit Repeatedly Trips the Circuit Breaker: Troubleshooting & Fixes (2024 Guide) professional repair detail
    Professional key fob repair and programming

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